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PCL 2U Rack Mount 5kW Programmable DC Power Supply 20V 250A & 50V 100A to 600V 8.3A
PCL 2U Rack Mount 5kW Programmable DC Power Supply 20V 250A & 50V 100A to 600V 8.3A
- 2U Rack Mount 5kW Programmable DC Power Supply
- Output ratings from 20V 250A to 600V 8.3A
- 2U full rack design
- Low ripple 50mV 100mV 200mV
- List mode function
- Auto Run function
- Remote sensing function
- Interlock loop function
- No overshoot during startup
- Soft start by hardware, and adjustable voltage rise time by software
- Multiple protections: OVP, OTP, ACF and current limit protections
- Standard interface: RS232 & RS485, support ModBus-RTU commands
- Options: DC 0-5V, 0-10V or 4mA interface for control and feedback
- Options: LAN interface
Twintex PCL 5KW series programmable DC power supply features a standard 2U rack mount design with voltage ratings from 20V to 600V, covering testing requirements ranging from low-voltage/high-current to high-voltage/low-current applications. Equipped with dual RS232 and RS485 communication interfaces and supporting the ModBus protocol, it integrates easily into Automated Test Equipment (ATE) systems, enabling remote control, data acquisition, and sequence programming.
The core design of the PCL 5KW programmable DC power supply is optimized for 24-hour continuous full-load operation, ensuring efficient heat dissipation and excellent long-term stability; it is particularly well-suited for production line burn-in, batch verification, and uninterrupted reliability testing. Combining industrial-grade quality with cost-effectiveness for volume procurement, the unit is widely used in scenarios such as new energy vehicle battery pack testing, motor drive debugging, industrial power supply R&D, and scientific experiments, making it an ideal power supply platform for both R&D laboratories and production lines.
Below are the specific testing and application scenarios for five typically used models.
20V 250A 5kW Programmable DC Power Supply PCL5000-20: This specification delivers ultra-high current output at very low voltages, making it suitable for testing scenarios that require massive current but have low voltage requirements.
- Superconducting material and strong magnetic field testing: Supplies hundreds of amperes of drive current to superconducting coils and magnets for critical current (Ic) testing or strong magnetic field generation experiments.
- High-current cable and connector testing: Measures temperature rise and voltage drop in power cables, busbars, and high-current connectors under rated load conditions.
100V 50A 5kW Programmable DC Power Supply PCL5000-1H: This specification offers balanced voltage and current ratings, making it suitable for a wide range of applications.
- High-voltage battery module testing: Performs charge/discharge and cycle life testing on power battery modules or energy storage battery packs with rated voltages below 100V.
- High-power LED and lighting driver testing: Provides burn-in testing or performance verification for high-power LED arrays and LED lighting drivers.
50V 100A 5kW Programmable DC Power Supply PCL5000-50: Its voltage range perfectly covers mainstream low-voltage systems such as 12V, 24V, and 48V, while its high current output capability—up to 100A—stands out as a key advantage. It is suitable for a wide range of applications, primarily in testing and production environments requiring high-power driving or high-current stress testing.
- Battery Pack Testing: Can be used for charging tests and performance verification of power battery packs and capacitor banks.
- System and PCB Burn-in: Supplies operating power to PCBs, home appliances, IT products, and more, enabling comprehensive burn-in testing.
200V 25A 5kW Programmable DC Power Supply PCL5000-2H: The 200V voltage rating covers common industrial bus voltages and various new energy applications, offering broad versatility.
- General-purpose laboratory and automated testing: Serves as a versatile, wide-range power supply that meets the needs of various R&D and testing scenarios, including research institutions, electronic inspection equipment, and ATE systems.
- Battery Charging: Provides constant-current/constant-voltage charging for battery packs or supercapacitor banks with a nominal voltage of approximately 200V.
500V 10A 5kW Programmable DC Power Supply PCL5000-5H: Designed for high-voltage applications, this model is suitable for testing scenarios requiring high voltage but relatively low current.
- High-Voltage Component Testing: Used for the burn-in of electrolytic capacitors, the formation of tantalum capacitors, and testing the withstand voltage and aging characteristics of components such as high-voltage resistors and relays.
- Scientific Research and Education: Serves as a general-purpose, adjustable DC power supply for high-voltage laboratories in universities and research institutes, supporting experiments in fields such as high-voltage physics and material breakdown.

Product Parameters
PCL 2U Rack Mount 5kW Programmable DC Power Supply 20V 250A & 50V 100A to 600V 8.3A
| Model | Rated Output | Model | Rated Output | |||||
| V | A | W | V | A | W | |||
| PCL4000-20 | 20V | 200A | 4KW | PCL5000-20 | 20V | 250A | 5KW | |
| PCL4000-30 | 30V | 133A | 4KW | PCL5000-30 | 30V | 167A | 5KW | |
| PCL4000-40 | 40V | 100A | 4KW | PCL5000-40 | 40V | 125A | 5KW | |
| PCL4000-50 | 50V | 80A | 4KW | PCL5000-60 | 50V | 100A | 5KW | |
| PCL4000-60 | 60V | 67A | 4KW | PCL5000-60 | 60V | 83A | 5KW | |
| PCL4000-1H | 100V | 40A | 4KW | PCL5000-1H | 100V | 50A | 5KW | |
| PCL4000-150 | 150V | 26.7A | 4KW | PCL5000-150 | 150V | 33.3A | 5KW | |
| PCL4000-2H | 200V | 20A | 4KW | PCL5000-2H | 200V | 25A | 5KW | |
| PCL4000-3H | 300V | 13.3A | 4KW | PCL5000-3H | 300V | 16.7A | 5KW | |
| PCL4000-4H | 400V | 10A | 4KW | PCL5000-4H | 400V | 12.5A | 5KW | |
| PCL4000-5H | 500V | 8A | 4KW | PCL5000-5H | 500V | 10A | 5KW | |
| PCL4000-6H | 600V | 6.7A | 4KW | PCL5000-6H | 600V | 8.3A | 5KW | |
| Dimensions | 425W×88H×503D mm (2U-L) | |||||||
| Weight | Approx 14kg | |||||||
| AC Input | 3φ4W (L1, L2, L3, PE), 380V±10% 47~63Hz (at default) 1φ3W (L, N, PE), 220V±10% 47~63Hz (at request, cabinet changed to 3U) | |||||||
For the purpose of product improvement, specifications are subject to change without prior notice.
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Frequently Asked Questions
A DC power supply is to supply voltage and current in constant voltage (CV) or constant current (CC) mode within the rated output range. Such working characteristics is called a constant voltage/constant current automatic cross-over type. This permits continuous transition from constant current to constant voltage modes in response to the load change. The intersection of constant voltage and constant current modes is called the crossover point. Below figure shows the relationship between this crossover point and the load.

In CV mode, a regulated output voltage is provided. The output voltage remains constant as the load increases while the output current changes in response to the load changes, up till the present current limit point is reached. At that point, the output current becomes constant and the output voltage drops in proportion to the further increases in load.
Similarly, in CC mode, crossover from the CC to CV mode automatically occurs from a decrease in the load. A regulated output current is provided. The output current remains constant as the load decreases while the output voltage changes in response to the load changes.
A power supply with CV and CC operation mode can be operated in only one mode according to load situation. The power supply is in CV mode when the actual load is over the preset load capacity; and the power supply is in CC mode when the actual load is below the preset load capacity.
When the power supply is connected to a big capacitive load, it always causes increase to the output voltage in a power supply. The output voltage may make fast increase to the Over Voltage Protection point. It may also cause slow decrease when the output voltage is turned down.
To solve this problem, connect a power resistor in parallel to the output terminals of the power supply; at the same time, connect a diode in serial between output terminals and the load.

When an inductive load is connected to the power supply, it will cause a reverse polarity induction electric motive force when the power supply is turned on or off, or when preset the output voltage. The pulse noise caused by an inductive load will also affect the power supply, especially when the pulse noise has the same polarity with the output of power supply.
To avoid effect or damage to the power supply, connect a diode in serial between the output terminals of power supply and the load; at the same time, connect a power resistor and a capacitor in parallel to the load to make a R-C snubbed circuit, which will significantly restraint generation of the noise.

When use the power supply to charge a battery, such as accumulator and ni-mh battery, the recommended protection measures is to connect a diode between the power supply and the battery. When the output electrolytic capacitor of the power supply is charged, connecting a load (battery) may cause sparks. This is normal. After the two of them get to equal voltage, the sparks will disappear.

Even if the peak current of a pulse load, such as motor, bulb, DC-DC or DC-AC converter module, does not exceed the rated current of the power supply, it will also cause voltage drop or instability to the output.
A basic solution is to connect a inductor in serial between the power supply and the load. Or, choose a power supply with higher rated current.
If the pulse circuit has a small pulse width or low peak current, another solution is to connect a capacitor with large capacity. A reference to choose capacity of a capacity is: 1000uF capacity to a 1A current.

When the power supply is connected to a load that will cause reverse polarity current to the power supply output, the output voltage will increase, because the power supply cannot absorb the reverse polarity current from the load.
A solution is to connect a diode in serial between the output terminal and the load; at the same time, connect a discharge resistor in parallel to the load to absorb the reverse polarity current. When the reverse polarity current is a peak surge, connect the large electrolytic capacitor in parallel to the two ends of the load.

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