PCL 75kW Programmable DC Power Supply 30V 2500A & 50V 1500A to 1500V 50A & 2000V 37.5A

  • 75kW Programmable DC Power Supply
  • Output ratings from 30V 2500A & 50V 1500A to 1500V 50A & 2000V 37.5A
  • Low ripple, high stability
  • List mode function
  • Auto Run function
  • Interlock loop function
  • No overshoot during startup
  • Soft start by hardware, and adjustable voltage rise time by software
  • Multiple protections: OVP, OTP, ACF and current limit protections
  • Standard interface: RS232 & RS485, support ModBus-RTU commands
  • Options: DC 0-5V, 0-10V or 4mA interface for control and feedback
  • Options: LAN interface
  • Comprehensive customization services

Twintex PCL 75kW series programmable DC power supply, comprising five 15kW power modules with a total rated power of 75kW, offers a range of voltage/current specifications—from 20V/3000A (low voltage/high current) to 2000V/37.5A (high voltage/low current)—giving various options on different load ratings. All models support integration into automated test systems via RS232/RS485 interfaces, enabling remote control and data acquisition.

Engineered for long-term stability and high steady-state precision, the PCL 75kW series programmable DC power supply is an ideal choice for static processes and validation applications, such as electrolysis, industrial heating, temperature rise and withstand voltage testing for power equipment, and high-voltage component burn-in.

Below are the specific testing and application scenarios for eight typically used models, from low voltage to high voltage.

20V 3000A 60kW Programmable DC Power Supply PCL20-3000:

  • Power equipment temperature rise and current-carrying tests: Used for temperature rise and load testing of power equipment such as JP cabinets, distribution boxes, switches, cables, and DC current sensors.
  • Circuit current-carrying capacity tests: Power supplies customized for organizations like the State Grid to test the load-induced temperature rise of circuit conductive materials.

30V 2500A 75kW Programmable DC Power Supply PCL30-2500:

  • High-power connector and contact testing: Tests current-carrying capacity and temperature rise for relays, circuit breakers, and high-current connectors.
  • LED/LCD burn-in testing: Used for testing and burn-in of lighting products such as LEDs, LCDs, and energy-saving lamps.

50V 1500A 75kW Programmable DC Power Supply PCL50-1500:

  • DC-DC converter testing: Tests automotive DC-DC converters (12V/24V/48V systems) to verify conversion efficiency and stability under various input voltages.
  • Fuse testing: Provides precise, constant high current to test fuse blowing characteristics and service life.

300V 250A 75kW Programmable DC Power Supply PCL300-250:

  • New energy motor and battery testing: Meets testing requirements for the new energy motor and power battery industries.
  • Power electronics testing: Widely used for various testing needs in the power electronics and electronic equipment industries.

600V 125A 75kW Programmable DC Power Supply PCL600-125:

  • DC system peak power testing: Used to evaluate the performance of DC power equipment under maximum load conditions.
  • Electric vehicle (EV) testing: Used for testing related to 600V/750V/800V class electric vehicles.

1000V 75A 75kW Programmable DC Power Supply PCL1000-75:

  • Server power supply and circuit breaker testing: Used for testing components such as server power supplies, fuses, circuit breakers, and contactors.
  • ATE (Automatic Test Equipment) systems: Suitable for integration into ATE systems to evaluate devices such as DC-DC converters, batteries, and chargers.

1500V 50A 75kW Programmable DC Power Supply PCL1500-50:

  • Solar inverter testing: Used for testing solar inverters and DC/DC converters.
  • Electrolytic capacitor burn-in and tantalum capacitor formation: Used for the processing of electronic components such as electrolytic capacitor burn-in and tantalum capacitor formation.

2000V 37.5A 75kW Programmable DC Power Supply PCL2000-37:

  • High-voltage power device testing: Used for withstand voltage testing and dynamic characteristic verification of high-voltage power semiconductor devices such as IGBTs.
  • High-voltage electronic component aging testing: Used for long-term, under-load aging and reliability verification of components such as high-voltage capacitors and high-voltage resistors.

Product Parameters

PCL 75kW Programmable DC Power Supply 30V 2500A & 50V 1500A to 1500V 50A & 2000V 37.5A

ModelRated OutputModelRated Output
VAWVAW
PCL20-300020V3000A60kWPCL20-360020V3600A72kW
PCL30-250030V2500A75kWPCL30-300030V3000A90kW
PCL40-187540V1875A75kWPCL40-225040V2250A90kW
PCL50-150050V1500A75kWPCL50-180050V1800A90kW
PCL60-125060V1250A75kWPCL60-150060V1500A90kW
PCL80-93780V937.5A75kWPCL80-112580V1125A90kW
PCL90-100090V1000A90kW
PCL100-750100V750A75kWPCL100-900100V900A90kW
PCL150-500150V500A75kWPCL150-600150V600A90kW
PCL200-375200V375A75kWPCL200-450200V450A90kW
PCL300-250300V250A75kWPCL300-300300V300A90kW
PCL400-187400V187A75kWPCL400-250400V250A90kW
PCL500-150500V150A75kWPCL500-180500V180A90kW
PCL600-125600V125A75kWPCL600-150600V150A90kW
PCL800-93800V93A75kWPCL800-112800V112.5A90kW
PCL1000-751000V75A75kWPCL1000-901000V90A90kW
PCL1500-501500V50A75kWPCL1500-601500V60A90kW
PCL2000-372000V37.5A75kWPCL2000-452000V45A90kW
Assembly5 modules in parallel6 modules in parallel
WeightApprox 180kgApprox 210kg
Dimensions600Wx1161Hx732D mm (including wheels)
AC Input3φ4W (L1, L2, L3, PE), 380V±10% 47~63Hz (at default)
3φ4W (L1, L2, L3, PE), 440V/480V±10% 47~63Hz (at request)

For the purpose of product improvement, specifications are subject to change without prior notice.

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Frequently Asked Questions

A DC power supply is to supply voltage and current in constant voltage (CV) or constant current (CC) mode within the rated output range. Such working characteristics is called a constant voltage/constant current automatic cross-over type. This permits continuous transition from constant current to constant voltage modes in response to the load change. The intersection of constant voltage and constant current modes is called the crossover point. Below figure shows the relationship between this crossover point and the load.

In CV mode, a regulated output voltage is provided. The output voltage remains constant as the load increases while the output current changes in response to the load changes, up till the present current limit point is reached. At that point, the output current becomes constant and the output voltage drops in proportion to the further increases in load.

Similarly, in CC mode, crossover from the CC to CV mode automatically occurs from a decrease in the load. A regulated output current is provided. The output current remains constant as the load decreases while the output voltage changes in response to the load changes.

A power supply with CV and CC operation mode can be operated in only one mode according to load situation. The power supply is in CV mode when the actual load is over the preset load capacity; and the power supply is in CC mode when the actual load is below the preset load capacity.

When the power supply is connected to a big capacitive load, it always causes increase to the output voltage in a power supply. The output voltage may make fast increase to the Over Voltage Protection point. It may also cause slow decrease when the output voltage is turned down.

To solve this problem, connect a power resistor in parallel to the output terminals of the power supply; at the same time, connect a diode in serial between output terminals and the load.

When an inductive load is connected to the power supply, it will cause a reverse polarity induction electric motive force when the power supply is turned on or off, or when preset the output voltage. The pulse noise caused by an inductive load will also affect the power supply, especially when the pulse noise has the same polarity with the output of power supply.

To avoid effect or damage to the power supply, connect a diode in serial between the output terminals of power supply and the load; at the same time, connect a power resistor and a capacitor in parallel to the load to make a R-C snubbed circuit, which will significantly restraint generation of the noise.

When use the power supply to charge a battery, such as accumulator and ni-mh battery, the recommended protection measures is to connect a diode between the power supply and the battery. When the output electrolytic capacitor of the power supply is charged, connecting a load (battery) may cause sparks. This is normal. After the two of them get to equal voltage, the sparks will disappear.

Even if the peak current of a pulse load, such as motor, bulb, DC-DC or DC-AC converter module, does not exceed the rated current of the power supply, it will also cause voltage drop or instability to the output.

A basic solution is to connect a inductor in serial between the power supply and the load. Or, choose a power supply with higher rated current.

If the pulse circuit has a small pulse width or low peak current, another solution is to connect a capacitor with large capacity. A reference to choose capacity of a capacity is: 1000uF capacity to a 1A current.

When the power supply is connected to a load that will cause reverse polarity current to the power supply output, the output voltage will increase, because the power supply cannot absorb the reverse polarity current from the load.

A solution is to connect a diode in serial between the output terminal and the load; at the same time, connect a discharge resistor in parallel to the load to absorb the reverse polarity current. When the reverse polarity current is a peak surge, connect the large electrolytic capacitor in parallel to the two ends of the load.

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