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PCL 60kW Programmable DC Power Supply 30V 2000A & 60V 1000A to 1500V 30A & 2000V 30A
PCL 60kW Programmable DC Power Supply 30V 2000A & 60V 1000A to 1500V 30A & 2000V 30A
- 60kW Programmable DC Power Supply
- Output ratings from 30V 2000A & 60V 1000A to 1500V 30A & 2000V 30A
- Low ripple, high stability
- List mode function
- Auto Run function
- Interlock loop function
- No overshoot during startup
- Soft start by hardware, and adjustable voltage rise time by software
- Multiple protections: OVP, OTP, ACF and current limit protections
- Standard interface: RS232 & RS485, support ModBus-RTU commands
- Options: DC 0-5V, 0-10V or 4mA interface for control and feedback
- Options: LAN interface
- Comprehensive customization services
Twintex PCL 60kW series programmable DC power supply, comprising four 15kW power modules connected in parallel within a 12U mobile cabinet, features a compact design that facilitates on-site deployment and relocation. Larger cabinet options are available to provide ample space for future power expansion, meeting the needs of production line scaling. It offers a wide output voltage range of 30V to 2000V and a maximum current of 2000A.
The PCL 60kW Programmable DC Power Supply is designed for static testing applications, such as reliability verification involving component burn-in, battery pack cycle life testing, long-term load testing for PV inverters, and temperature rise testing for relays and connectors. Standard RS232/RS485 interfaces support remote control and data acquisition, facilitating integration into automated static testing systems. It is widely applicable to various high-power DC power supply and testing scenarios, ranging from laboratory R&D to automated production line testing, and from individual components to complete system-level units.
Below are the specific testing and application scenarios for eight typically used models, from low voltage to high voltage.
20V 2400A 48kW Programmable DC Power Supply PCL20-2400:
- High-current component burn-in testing: Conducts current-carrying capacity and burn-in tests on high-power components—such as switches, connectors, and busbars—that require ultra-low voltage and ultra-high current.
- Scientific research and laboratories: Provides stable power for experiments requiring low voltage and high current, such as physics research and materials testing.
30V 2000A 60kW Programmable DC Power Supply PCL30-2000:
- IGBT power device burn-in: Supplies high-current operating conditions for IGBT modules to perform long-term burn-in reliability tests.
- High-current charging testing: Used for durability testing of EV charging connectors and simulation of high-current charging scenarios.
60V 1000A 60kW Programmable DC Power Supply PCL60-1000:
- Electric vehicle controller and motor testing: Simulates the output characteristics of high-capacity batteries to provide test power for motors and controllers in e-bikes and low-speed electric vehicles.
- Electronic component burn-in testing: Used for long-term loaded burn-in and routine testing of components such as resistors, relays, and motors.
150V 400A 60kW Programmable DC Power Supply PCL150-400:
- Precision part surface treatment: Provides stable power for electroplating or surface treatment of precision parts requiring high uniformity.
- Industrial automation equipment power supply: Supplies stable DC power to high-power equipment on industrial production lines.
300V 200A 60kW Programmable DC Power Supply PCL300-200:
- General-purpose DC/DC converter and inverter testing: Used for voltage drop, efficiency, and lifecycle testing of various DC/DC converters and inverters.
- Aluminum electrolysis: Ensures stable current during the aluminum electrolysis production process to improve aluminum purity and production efficiency.
1000V 60A 60kW Programmable DC Power Supply PCL1000-60:
- Capacitor aging and testing: Provides power for the aging (conditioning) of high-voltage capacitors.
- High-voltage electronic device burn-in: Used for long-term burn-in testing of high-voltage electronic devices (e.g., IGBTs, MOSFETs).
1500V 40A 60kW Programmable DC Power Supply PCL1500-40:
- Power electronic device testing: Used for parameter testing and reliability verification of high-voltage power semiconductor devices such as IGBTs and diodes.
- Scientific research and laboratories: Used for high-voltage power electronics experiments in universities and research institutes.
2000V 30A 60kW Programmable DC Power Supply PCL2000-30:
- Ultra-high voltage PV power supply testing: Provides testing for power modules used in 2000V ultra-high voltage photovoltaic systems.
- High-voltage electronic component aging: Used for withstand voltage and aging tests on components such as high-voltage resistors, capacitors, and relays.

Product Parameters
PCL 60kW Programmable DC Power Supply 30V 2000A & 60V 1000A to 1500V 30A & 2000V 30A
| Model | Rated Output | Model | Rated Output | |||||
| V | A | W | V | A | W | |||
| PCL20-1800 | 20V | 1800A | 36kW | PCL20-2400 | 20V | 2400A | 48kW | |
| PCL30-1500 | 30V | 1500A | 45kW | PCL30-2000 | 30V | 2000A | 60kW | |
| PCL40-1125 | 40V | 1125A | 45kW | PCL40-1500 | 40V | 1500A | 60kW | |
| PCL50-900 | 50V | 900A | 45kW | PCL50-1200 | 50V | 1200A | 60kW | |
| PCL60-750 | 60V | 750A | 45kW | PCL60-1000 | 60V | 1000A | 60kW | |
| PCL80-562 | 80V | 562.5A | 45kW | PCL80-750 | 80V | 750A | 60kW | |
| PCL100-400 | 100V | 450A | 45kW | PCL100-600 | 100V | 600A | 60kW | |
| PCL150-300 | 150V | 300A | 45kW | PCL150-400 | 150V | 400A | 60kW | |
| PCL200-225 | 200V | 225A | 45kW | PCL200-300 | 200V | 300A | 60kW | |
| PCL300-150 | 300V | 150A | 45kW | PCL300-200 | 300V | 200A | 60kW | |
| PCL400-112 | 400V | 112.5A | 45kW | PCL400-150 | 400V | 150A | 60kW | |
| PCL500-90 | 500V | 90A | 45kW | PCL500-120 | 500V | 120A | 60kW | |
| PCL600-75 | 600V | 75A | 45kW | PCL600-100 | 600V | 100A | 60kW | |
| PCL800-56 | 800V | 56.25A | 45kW | PCL800-75 | 800V | 75A | 60kW | |
| PCL1000-45 | 1000V | 45A | 45kW | PCL1000-60 | 1000V | 60A | 60kW | |
| PCL1500-30 | 1500V | 30A | 45kW | PCL1500-40 | 1500V | 40A | 60kW | |
| PCL2000-22 | 2000V | 22.5A | 45kW | PCL2000-30 | 2000V | 30A | 60kW | |
| Assembly | 3 modules in parallel | 4 modules in parallel | ||||||
| Weight | Approx 110kg | Approx 140kg | ||||||
| Dimensions | 600Wx734.6Hx732D mm (including wheels) | |||||||
| AC Input | 3φ4W (L1, L2, L3, PE), 380V±10% 47~63Hz (at default) 3φ4W (L1, L2, L3, PE), 440V/480V±10% 47~63Hz (at request) | |||||||
For the purpose of product improvement, specifications are subject to change without prior notice.
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Frequently Asked Questions
A DC power supply is to supply voltage and current in constant voltage (CV) or constant current (CC) mode within the rated output range. Such working characteristics is called a constant voltage/constant current automatic cross-over type. This permits continuous transition from constant current to constant voltage modes in response to the load change. The intersection of constant voltage and constant current modes is called the crossover point. Below figure shows the relationship between this crossover point and the load.

In CV mode, a regulated output voltage is provided. The output voltage remains constant as the load increases while the output current changes in response to the load changes, up till the present current limit point is reached. At that point, the output current becomes constant and the output voltage drops in proportion to the further increases in load.
Similarly, in CC mode, crossover from the CC to CV mode automatically occurs from a decrease in the load. A regulated output current is provided. The output current remains constant as the load decreases while the output voltage changes in response to the load changes.
A power supply with CV and CC operation mode can be operated in only one mode according to load situation. The power supply is in CV mode when the actual load is over the preset load capacity; and the power supply is in CC mode when the actual load is below the preset load capacity.
When the power supply is connected to a big capacitive load, it always causes increase to the output voltage in a power supply. The output voltage may make fast increase to the Over Voltage Protection point. It may also cause slow decrease when the output voltage is turned down.
To solve this problem, connect a power resistor in parallel to the output terminals of the power supply; at the same time, connect a diode in serial between output terminals and the load.

When an inductive load is connected to the power supply, it will cause a reverse polarity induction electric motive force when the power supply is turned on or off, or when preset the output voltage. The pulse noise caused by an inductive load will also affect the power supply, especially when the pulse noise has the same polarity with the output of power supply.
To avoid effect or damage to the power supply, connect a diode in serial between the output terminals of power supply and the load; at the same time, connect a power resistor and a capacitor in parallel to the load to make a R-C snubbed circuit, which will significantly restraint generation of the noise.

When use the power supply to charge a battery, such as accumulator and ni-mh battery, the recommended protection measures is to connect a diode between the power supply and the battery. When the output electrolytic capacitor of the power supply is charged, connecting a load (battery) may cause sparks. This is normal. After the two of them get to equal voltage, the sparks will disappear.

Even if the peak current of a pulse load, such as motor, bulb, DC-DC or DC-AC converter module, does not exceed the rated current of the power supply, it will also cause voltage drop or instability to the output.
A basic solution is to connect a inductor in serial between the power supply and the load. Or, choose a power supply with higher rated current.
If the pulse circuit has a small pulse width or low peak current, another solution is to connect a capacitor with large capacity. A reference to choose capacity of a capacity is: 1000uF capacity to a 1A current.

When the power supply is connected to a load that will cause reverse polarity current to the power supply output, the output voltage will increase, because the power supply cannot absorb the reverse polarity current from the load.
A solution is to connect a diode in serial between the output terminal and the load; at the same time, connect a discharge resistor in parallel to the load to absorb the reverse polarity current. When the reverse polarity current is a peak surge, connect the large electrolytic capacitor in parallel to the two ends of the load.

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